Finishing Process

Hope's Power of 5 Finishing System

Finishing processes for steel windows and doors vary dramatically from manufacturer to manufacturer. Hope’s takes tremendous pride in offering the ultimate finishing solutions geared to protect your investment whether your project is inland or ocean-front. Finishing processes must be carefully scrutinized to ensure products will perform, both aesthetically and functionally, for years to come.

To achieve the longest product life cycle. Hope's employs the world's most advanced finishing system. Developed in cooperation with top U.S. metallurgists and architectural coatings suppliers, Hope's finishing system is engineered to ensure that windows and doors remain pristine and free from corrosion decade after decade, even in the harshest environments, inland or ocean-front.

Hope's Power of 5™ Finishing System is the most comprehensive coating system available. For the top coat, there are unlimited color choices, including metallics and patinas. You can also work with Hope's to create a custom color to perfectly integrate with your design.

COASTAL FINISHING PROCESS

Hope's Power of 5™ Coastal Finishing Process is specially designed to provide long-term protection against corrosion and abrasion for windows and doors within 1 mile of corrosive salt air environments.

Combined overall dry film thickness (DFT) shall be a minimum of 7.1mils.

INLAND FINISHING PROCESS

Hope's low-maintenance protective coating and finishing system provides incomparable long-term protection against corrosion and abrasion.

Combined overall dry film thickness (DFT) shall be a minimum of 4.6mils.

COASTAL FINISHING PROCESS

INLAND FINISHING PROCESS

0 Raw Metal
Raw Steel
1 White Metal
White Metal

1 CLEANING

Prior to all machining and welding, all solid hot-rolled steel profiles shall be acid pickled to white metal as defined by SSPC – SP8 creating a pristine, white metal substrate which is paramount to achieving ultimate finish performance.

2 HOT-DIP GALVANIZING

Parts are cleaned and immersed in a tank of molten pure zinc per ASTM A123 to crate a thickness of 4-8mils of cathodic protection.
2 Hot Dip
Hot-Dip Galvanized
2 Hot Dip Brush

3 BRUSH-OFF BLAST CLEANING

  1. All hot-dip galvanized parts shall be brush-off blast cleaned in accordance with SSPS-SP16 to profile surface prior to primer application.
  2. All parts shall be oven-heated prior to finishing to prevent out-gassing through epoxy primer.

4 EPOXY POWDER PRIMER

Following hot-dip galvanizing and brush-off blast cleaning, all steel parts shall receive an abrasion resistant epoxy powder coat to ensure ultimate substrate protection.
  1. Within 12 hours of hot-dip galvanizing pretreatment all frames and accessories shall receive an epoxy powder primer.
  2. Epoxy powder primer is applied electrostatically to a dry film thickness (DFT) of 2.0-4.0mils and oven cure in preparation of top coat application.
3 Powder Primer
Epoxy Powder Primer
5 Top Coat
Final Top Coat

5 FINAL TOP COAT

The final top coat is your selection to establish the desired color and aesthetic of the finished product. Hope's offers various coatings including acrylic polyurethane or polyester powder top coats. Both coatings have options for custom color matching, different sheens, metallic flakes, and artistic/weathered finishes. 

Click the link below to download our standard Paint Color Palette.

Contact your Hope's representative to determine the best finish option for your project. 

0 Raw Metal
Raw Steel
1 White Metal
White Metal

1 CLEANING

Prior to all machining and welding, all solid hot-rolled steel profiles shall be acid pickled to white metal as defined by SSPC – SP8 creating a pristine, white metal substrate which is paramount to achieving ultimate finish performance.

2 PRETREATMENT

Following all machining and welding operations, all solid hot-rolled steel windows and doors shall receive a thorough 12-stage pretreatment process.

2 Zinc Phosphate
Zinc Phosphate
2 E coat Primer
E-coat Primer

3 EPOXY E-COAT PRIMER

All pretreated parts and accessories are immersed into an electrostatic (E-coat) bath of PPG Powercron® 8000 epoxy primer. Electrostatic application ensures all substrates are encapsulated evenly. Epoxy ensures superior adhesion for secondary coating.

4 EPOXY POWDER PRIMER

Following pretreatment and e-coat primer, all steel parts shall receive an abrasion resistant epoxy powder coat compliant to ISO 12944-6 C5-M.

  1. Powder is applied electrostatically over cured E-caot toa dry film thickness (CFT) of 2.0-3.0mils.
  2. Parts are oven-baked at 325° to completely cure prior to final top coat.
  3. Powder coat is intended as an intermediate finish applied prior to the final finish top coat.
3 Powder Primer
Epoxy Powder Primer
5 Top Coat
Final Top Coat

5 FINAL TOP COAT

The final top coat defines teh final stage to the overall aesthetics and performance of the finished product. Hope' ultraurethane polyurethane finish is a polyurethane blend that offers outstanding UV stability, superior touch-up capability, low chalking and fading characteristics, unlimited color matching, and 70,000+ standard colors, including metallics

Click the link below to download our standard Paint Color Palette.

Contact your Hope's representative to determine the best finish option for your project. 

STANDARD PAINT COLOR PALETTE

Color chip samples are as close as possible to actual colors within the limitation of RGB digital on-screen reproduction.


POWER OF 5 PERFORMANCE

Combined overall dry film thickness (DFT) shall be a minimum of 4.6mils (inland locations) and 7.1mils (coastal locations).

Overall process shall provide full documented compliance with the following criteria:
  1. SSPC-SP8 for acid pickling
  2. ASTM D714-02 Paint Blistering Test
  3. ASTM D4585 Humidity
  4. ASTM D1654-05 painted Products in Corrosive Environment
  5. ASTM B117-03 Salt Spray (Fog) Test
  6. ASTM G85 Cyclic Fog/Dry Test (Prohesion)
  7. ASTM D5894-96 Salt Fog/UV Painted Metal
  8. ASTM D4541 Pull Off Strength of Coating Test

ECO-FRIENDLY FINISH

Hope's finishing is lead-free and very low in Volatile Organic Compounds (VOCs) and Hazardous Air Pollutants (HAPs). Hope's finishing process is in compliance with the Clean Air Act of 1990 as administered by the U.S. Environmental Protection Agency (EPA).